Unmanned Pressure Test facilities Safety Certification Manual - index
Unmanned Pressure Test facilities Safety Certification Manual - ufc_4_390_010001
Unified Facilities Criteria (UFC) - ufc_4_390_010002
Foreword - ufc_4_390_010003
Contents - ufc_4_390_010004
Chapter 1 Introduction - ufc_4_390_010005
Abstract - ufc_4_390_010006
Contents - ufc_4_390_010007
Contents - Cont'd - ufc_4_390_010008
Appendices
Tables - ufc_4_390_010010
Section 1: Introduction - ufc_4_390_010011
Standard DOD Syntax Summary
Scope and Applicability
Table 1 Unmanned Pressure Test Classification
Table 2 Pressurization Media
Existing System
Section 2: The System Certification Process
Figure 1 Certification Sequence of Events
Figure 2 Hazard Category Identification
Hazard Category Criteria
HAZCAT Guidelines
Milestone Event Schedule (MES)
Review and Approval of Supporting Documentation
Objective Quality Evidence (OQE)
Figure 3 System Certification Milestone Event Schedule
Survey Coverage
Survey Guidelines - ufc_4_390_010027
System Certification Survey Cards
System Certification Survey Cards - Cont'd
System Certification Survey Card
Operational Demonstration
Table 3 Unmanned Pressure Test Facility Certification Requirements
Conditions for Termination or Suspension
System Certification Survey
Extension of Certification
Recipient Command
Section 3: Initial Certification
Subsystem Descriptions
Design Analysis - ufc_4_390_010039
System Drawings
Operability and Maintainability
Justification of Materials
Hazard Analysis
Fabrication/Assembly Procedures
Welding Procedures
Non-Destructive Testing
Quality Assurance Procedures and Inspections
Configuration Management and Drawing Control
Cleanliness Control
System Testing Program
General Requirements for Test Procedures
Operating And Emergency Procedures (OPs and EPs)
Maintenance Program - ufc_4_390_010053
Operating And Maintenance Manual
Granting Initial Certification
Granting Initial Certification - Cont'd
Section 4: Responsibilities of the Acquisition Manager
Material Specifications
Technical Design Reviews
Associated Documents
Section 5:
Pre-Overhaul Requirements
Overhaul
HAZCAT II Systems. All HAZCAT II systems
Procedures
Technical Requirements - ufc_4_390_010066
Section 6: Subject Term (Key Word) Listing
Appendix A Categorization of Scope of Certification Materials and Components
Category 1 - Materials and Components
Category 3 - Materials and Components
Category 3 - Materials and Components - Cont'd
Appendix B Design Parameters for Unmanned Pressure Test Facilities
Fatigue
Fracture Toughness
Inelastic Stability (Yield)
Testing Procedures/Test Instrumentation
Vessel Drawings
Manufacturer's Documentation
NDT Records
Ultrasonic (UT) Inspection
Heat Treatment Procedures and Records
Protective Finishes
Toxicity
Piping Penetrations
Hatches/Closures
Threaded Fasteners
Structural Considerations
Piping Flexibility
Materials - ufc_4_390_010089
Welded Pipe Joints
Flareless Pipe Fittings
Piping Components
Components of Gas Pressurized Systems
Filters
System Pressure Gages
Special Considerations for Oxygen Systems
Components of Fluids Pressurized Systems
Piping Component Testing
Cleaning and Testing
Design of Electrical Sustems
Lighting Systems
Remote Control Monitoring
Appendix C Required Documentation
List parts repaired/replaced
Re-Entry Control (REC)
Energy Control (Lockout/Tag-Out)
Re-Entry Control Log Instructions (FIG C.2)
Figure C.2 Re-Entry Manned Pressure Test Facility Control Log
Re-Entry Control Form Instructions for Figure C.3
Test Line-Up
Figure C.3 Unmanned Pressure Test Facility Re-Entry Control Form
Figure C.4 Unmanned Pressure Test Facility Test Line-Up Sheet
Joint Tightness Test
System Tightness Test
System Tightness Test - Cont'd
Figure C.5 Unmanned Pressure Test Facility Joint Tightness Test
System Tightness Test Instructions (FIG C.6)
Figure C.6 Unmanned Pressure Test Facility System Tightness Test
Hydrostatic/Pneumatic Test Instructions (FIG C.7)
Hydrostatic/Pneumatic Test Instructions (FIG C.7) - Cont'd
Figure C.7 Unmanned Pressure Test Facility hydrostatic/Pneumatic Test
Figure C.8 Unmanned Pressure Test Facility Hose Log
Figure C.9 Unmanned Pressure Test Facility Sample Operating Procedure Form XXXXX LINE UP
Bibliography - ufc_4_390_010124
Bibliography - Cont'd - ufc_4_390_010125
Bibliography - Cont'd - ufc_4_390_010126
References - ufc_4_390_010127
American National Standards Institute
Glossary - ufc_4_390_010129
Glossary - Cont'd - ufc_4_390_010130
Glossary - Cont'd - ufc_4_390_010131
Glossary - Cont'd - ufc_4_390_010132
Acronyms - ufc_4_390_010133
Unmanned Pressure Test facilities Safety Certification Manual - ufc_4_390_010001
Unified Facilities Criteria (UFC) - ufc_4_390_010002
Foreword - ufc_4_390_010003
Contents - ufc_4_390_010004
Chapter 1 Introduction - ufc_4_390_010005
Abstract - ufc_4_390_010006
Contents - ufc_4_390_010007
Contents - Cont'd - ufc_4_390_010008
Appendices
Tables - ufc_4_390_010010
Section 1: Introduction - ufc_4_390_010011
Standard DOD Syntax Summary
Scope and Applicability
Table 1 Unmanned Pressure Test Classification
Table 2 Pressurization Media
Existing System
Section 2: The System Certification Process
Figure 1 Certification Sequence of Events
Figure 2 Hazard Category Identification
Hazard Category Criteria
HAZCAT Guidelines
Milestone Event Schedule (MES)
Review and Approval of Supporting Documentation
Objective Quality Evidence (OQE)
Figure 3 System Certification Milestone Event Schedule
Survey Coverage
Survey Guidelines - ufc_4_390_010027
System Certification Survey Cards
System Certification Survey Cards - Cont'd
System Certification Survey Card
Operational Demonstration
Table 3 Unmanned Pressure Test Facility Certification Requirements
Conditions for Termination or Suspension
System Certification Survey
Extension of Certification
Recipient Command
Section 3: Initial Certification
Subsystem Descriptions
Design Analysis - ufc_4_390_010039
System Drawings
Operability and Maintainability
Justification of Materials
Hazard Analysis
Fabrication/Assembly Procedures
Welding Procedures
Non-Destructive Testing
Quality Assurance Procedures and Inspections
Configuration Management and Drawing Control
Cleanliness Control
System Testing Program
General Requirements for Test Procedures
Operating And Emergency Procedures (OPs and EPs)
Maintenance Program - ufc_4_390_010053
Operating And Maintenance Manual
Granting Initial Certification
Granting Initial Certification - Cont'd
Section 4: Responsibilities of the Acquisition Manager
Material Specifications
Technical Design Reviews
Associated Documents
Section 5:
Pre-Overhaul Requirements
Overhaul
HAZCAT II Systems. All HAZCAT II systems
Procedures
Technical Requirements - ufc_4_390_010066
Section 6: Subject Term (Key Word) Listing
Appendix A Categorization of Scope of Certification Materials and Components
Category 1 - Materials and Components
Category 3 - Materials and Components
Category 3 - Materials and Components - Cont'd
Appendix B Design Parameters for Unmanned Pressure Test Facilities
Fatigue
Fracture Toughness
Inelastic Stability (Yield)
Testing Procedures/Test Instrumentation
Vessel Drawings
Manufacturer's Documentation
NDT Records
Ultrasonic (UT) Inspection
Heat Treatment Procedures and Records
Protective Finishes
Toxicity
Piping Penetrations
Hatches/Closures
Threaded Fasteners
Structural Considerations
Piping Flexibility
Materials - ufc_4_390_010089
Welded Pipe Joints
Flareless Pipe Fittings
Piping Components
Components of Gas Pressurized Systems
Filters
System Pressure Gages
Special Considerations for Oxygen Systems
Components of Fluids Pressurized Systems
Piping Component Testing
Cleaning and Testing
Design of Electrical Sustems
Lighting Systems
Remote Control Monitoring
Appendix C Required Documentation
List parts repaired/replaced
Re-Entry Control (REC)
Energy Control (Lockout/Tag-Out)
Re-Entry Control Log Instructions (FIG C.2)
Figure C.2 Re-Entry Manned Pressure Test Facility Control Log
Re-Entry Control Form Instructions for Figure C.3
Test Line-Up
Figure C.3 Unmanned Pressure Test Facility Re-Entry Control Form
Figure C.4 Unmanned Pressure Test Facility Test Line-Up Sheet
Joint Tightness Test
System Tightness Test
System Tightness Test - Cont'd
Figure C.5 Unmanned Pressure Test Facility Joint Tightness Test
System Tightness Test Instructions (FIG C.6)
Figure C.6 Unmanned Pressure Test Facility System Tightness Test
Hydrostatic/Pneumatic Test Instructions (FIG C.7)
Hydrostatic/Pneumatic Test Instructions (FIG C.7) - Cont'd
Figure C.7 Unmanned Pressure Test Facility hydrostatic/Pneumatic Test
Figure C.8 Unmanned Pressure Test Facility Hose Log
Figure C.9 Unmanned Pressure Test Facility Sample Operating Procedure Form XXXXX LINE UP
Bibliography - ufc_4_390_010124
Bibliography - Cont'd - ufc_4_390_010125
Bibliography - Cont'd - ufc_4_390_010126
References - ufc_4_390_010127
American National Standards Institute
Glossary - ufc_4_390_010129
Glossary - Cont'd - ufc_4_390_010130
Glossary - Cont'd - ufc_4_390_010131
Glossary - Cont'd - ufc_4_390_010132
Acronyms - ufc_4_390_010133
