Design: Industrial and Oily Wastewater Control - indexDesign: Industrial and Oily Wastewater Control - ufc_4_832_01n0001Unified Facilities Criteria (UFC) - ufc_4_832_01n0002Foreword - ufc_4_832_01n0003Contents - ufc_4_832_01n0004Chapter 1 Introduction - ufc_4_832_01n0005US Army Corps of Engineers Commander - ufc_4_832_01n0006Appendix A - ufc_4_832_01n0007Department of Defense Handbook - ufc_4_832_01n0008Abstract - ufc_4_832_01n0009Foreword - ufc_4_832_01n0010Civil Engineering Criteria Manuals - ufc_4_832_01n0011Contents - ufc_4_832_01n0012Contents - Cont'd - ufc_4_832_01n0013Contents - Cont'd - ufc_4_832_01n0014Contents - Cont'd - ufc_4_832_01n0015Contents - Cont'd - ufc_4_832_01n0016Contents - Cont'd - ufc_4_832_01n0017Contents - Cont'd - ufc_4_832_01n0018Contents - Cont'd - ufc_4_832_01n0019Tables - ufc_4_832_01n0020Tables - Cont'd - ufc_4_832_01n0021Section 1: Introduction - ufc_4_832_01n0022Facilities - ufc_4_832_01n0023Water Conservation - ufc_4_832_01n0024Water Quality Based StandardsTechnology-Based StandardsNational Pollutant Discharge Elimination System (NPDES)Small Discharge ContainmentOperations and Maintenance (O&M) ManualSection 2: Industrial Wastewater Collection and TreatmentToxic PollutantsTable 1 Selected Categorical Pretreatment StandardsPlanning and Design ProceduresMetal Plating WastesFigure Planning and Design Steps for Industrial Waste Treatment FacilityFigure Planning and Design Steps for Industrial Waste Treatment Facility - Cont'dPeak FlowsTable 2 Characteristics of Industrial WastesTable 2 Characteristics of Industrial Wastes - Cont'd - ufc_4_832_01n0039Table 2 Characteristics of Industrial Wastes - Cont'd - ufc_4_832_01n0040Radioactive WastesMixing ConditionsToxic SubstancesTable 3 Threshold Concentrations for Heavy Metal InhibitionBioassay of WastewatersWastewater CollectionUncontaminated WastesPipe DiameterTable 4 Sewer StructuresTable 5 Sewer Pipe Selection GuideTable 5 Sewer Pipe Selection Guide - Cont'dCapacityWet WellsDry WellsMaintenance ConsiderationsAppurtenancesPaint ShopsMetal Plating OperationsFigure 2 Watewater Diversion ChamberTreatment System - ufc_4_832_01n0060Receiving WaterDisposal of SludgesAir Pollution ControlReclamationHazardous and Toxic SubstancesPhysical-Chemical Treatment Process SelectionTable 6 Process Selection Guide for Pretreatment of Industrial WastewaterTable 6 Process Selection Guide for Pretreatment of Industrial Wastewater - Cont'dTable 7 Physical-Chemical Treatment of Industrial WastesTable 7 Physical-Chemical Treatment of Industrial Wastes - Cont'd - ufc_4_832_01n0070Table 7 Physical-Chemical Treatment of Industrial Wastes - Cont'd - ufc_4_832_01n0071Table 7 Physical-Chemical Treatment of Industrial Wastes - Cont'd - ufc_4_832_01n0072Sludge ProductionPrecipitation - ufc_4_832_01n0074Process DesignProcess Design - Cont'dFigure 3 Solubility of Metal Hydroxides and Sulfides as a function of pHChemical Oxidation - ufc_4_832_01n0078Table 8 Estimated Maximum 30-Day Average for LimeActivated CarbonTable 9 Granular Carbon Adsorption Treatment ApplicationsWastewater CharacteristicsTreatment System - ufc_4_832_01n0083Treatment System - ufc_4_832_01n0084Figure 4A NADEP Wastewater Treatment Flow SchematicFigure 4B NADEP Wastewater Treatment Flow SchematicFigure 4C NADEP Wastewater Treatment Flow SchematicFigure 4D NADEP Wastewater Treatment Flow SchematicFigure 4E NADEP Wastewater Treatment Flow SchematicFigure 5A Process Schematic for Chrome Reduction, Cynide OxidationFigure 5B Process Schematic for Chrome Reduction, Cynide OxidationFigure 5C Process Schematic for Chrome Reduction, Cynide OxidationFigure 6A process Schematic for batch and Continuous flow Metal PrecipitionFigure 6b process Schematic for batch and Continuous flow Metal PrecipitionFigure 6C process Schematic for batch and Continuous flow Metal PrecipitionFacilities LayoutFederal Safety YellowDesign FactorsFigure Layout for Industrial Waste Treatment facilityTable 10 Color Coding Criteria for Piping SystemsOperational FactorsEquipment SelectionMaterial Selection - ufc_4_832_01n0103Material Selection - Cont'dSection 3: Oily Wastewater Collection and treatmentAircraft Washracks and Rinse AreasFire Training AreaDischarge CriteriaPoint Source ControlIncineration - ufc_4_832_01n0110Characteristics - ufc_4_832_01n0111FlowsCollection and TransferShipsShip Oily Wastewater FlowsTable 11 Ship Bilge Pump DataTable 11 Ship Bilge Pump Data - Cont'd - ufc_4_832_01n0117Table 11 Ship Bilge Pump Data - Cont'd - ufc_4_832_01n0118Table 12 Estimated Daily Oily Waste Flows for Facility DesignTable 12 Estimated Daily Oily Waste Flows for Facility Design - Cont'dFigure 8 Ship to Shore Oily Waste hose ConnectionSmall FacilitiesLarge FacilitiesShoreside Collection SystemsPipe MaterialsSpecial Considerations - ufc_4_832_01n0126Gravity Flow Collection SystemFigure 9 Pier Recieving Hose Riser AssemblySizing of Pier Main and LateralsHead Loss DeterminationHead Loss Determination - Cont'dFigure 10 Viscosity Temperature Relationship for Marine diesel FuelFigure 11 Oily Waste Collection Pipeline NomenclaturePump StationsOily Wastewater TreatmentDischarge to Publicly Owned Treatment Works (POTW)Table 13 Guidelines for Oily Wastewater TreatmentTable 13 Guidelines for Oily Wastewater Treatment - Cont'd - ufc_4_832_01n0138Table 13 Guidelines for Oily Wastewater Treatment - Cont'd - ufc_4_832_01n0139Discharge to Navigable WaterSulfide ControlFigure 12A Treatment System for Discharge to POTW or Navigable WaterFigure 12B Treatment System for Discharge to POTW or Navigable WaterChemical Oxidation - ufc_4_832_01n0144Dissolved Metals RemovalEmulsified Oil TreatmentFigure 13 In-line Chemical Addition SystemEmulsified Oil Treatment - Cont'dFigure Solubilities of Metal Hydroxides as a Function of pHProcessesEqualization (Surge Tank)Basis of SizingLayout - ufc_4_832_01n0153Layout - Cont'd - ufc_4_832_01n0154Figure 15 Load Equqlization Tank (LET)Layout - Cont'd - ufc_4_832_01n0156Sloping BottomOil SkimmerSample TapsAPI SeparatorFigure 16 tube Type Oil Skimmer InstallationFgure 17 Floating Wier Type Skimmer IntallationTable 14 API Separator Design CriteriaParallel Plate SeparatorSkimming DamFigure 18A API SeparatorFigure 18B API SeparatorFigure 19 Induced Gravity SeparatorsTable 15 Parallel Plate Oil-Water Separator Design DataTable 15 Parallel Plate Oil-Water Separator Design Data - Cont'dPressurization MethodDesign Parameters - ufc_4_832_01n0172Chemical ConditioningFigure 20A Skimming Dam DetailsFigure 20B Skimming Dam Details Figure 21A Diversion Pond DetailsFigure 21B Diversion Pond DetailsFigure 21C Diversion Pond DetailsFigure 22 Schematic of Dissolved Air Flotation Oil Water SeparatorMultimedia FiltrationCoalescing FiltrationActivated Carbon AdsorptionFigure 23 Mixed Media FiltrationSludge Dewatering and DisposalSludge Drying BedsFigure 24 Schematic of Calescing FilterDrying LagoonsMechanical Dewatering and DisposalFigure 25 Two Vessel Granular Carbon Adsorption SystemBelt Filter PressSludge Disposal - ufc_4_832_01n0191Sludge Disposal - Cont'dOil ReclamationDemulsifier Selection and ApplicationPumps, Valves, and PipingValves - ufc_4_832_01n0196Figure 26 Oil Emulsion Treatment SchematicInstrumentation - ufc_4_832_01n0198Section 4: Metering, instrumentation and Control, and Chemical FeedingPoliciesEquipment AccuracyUse Limitations - ufc_4_832_01n0202Use Limitations - ufc_4_832_01n0203Table 17 Types of Measuring Devices ApplicableTable 17 Types of Measuring Devices Applicable - Cont'd - ufc_4_832_01n0205Table 17 Types of Measuring Devices Applicable - Cont'd - ufc_4_832_01n0206Table 17 Types of Measuring Devices Applicable - Cont'd - ufc_4_832_01n0207Table 18 Metering, Instrumentation, and Control RequirementsTable 18 Metering, Instrumentation, and Control Requirements - Cont'dControls - ufc_4_832_01n0210Table 19 Function of Chemicals for Industrial and Oily Wastewater TreatmentTable 20 Data on Chemicals for Wastewater TreatmentTable 20 Data on Chemicals for Wastewater Treatment - Cont'd - ufc_4_832_01n0213Table 20 Data on Chemicals for Wastewater Treatment - Cont'd - ufc_4_832_01n0214Table 20 Data on Chemicals for Wastewater Treatment - Cont'd - ufc_4_832_01n0215Table 20 Data on Chemicals for Wastewater Treatment - Cont'd - ufc_4_832_01n0216Table 20 Data on Chemicals for Wastewater Treatment - Cont'd - ufc_4_832_01n0217Storage - ufc_4_832_01n0218Table 21 Chemical Storage Space CriteriaTable 22 Chemical Storage Type CriteriaChemical FeedersTable 23 Types of Chemical Feeders for Wastewater Treatment SystemsTable 23 Types of Chemical Feeders for Wastewater Treatment Systems - Cont'd - ufc_4_832_01n0223Table 23 Types of Chemical Feeders for Wastewater Treatment Systems - Cont'd - ufc_4_832_01n0224Safety PrecautionsSamplingSample Volume and PreservationTable 24 Recommendations for Sample CollectionTable 24 Recommendations for Sample Collection - Cont'd - ufc_4_832_01n0229Table 24 Recommendations for Sample Collection - Cont'd - ufc_4_832_01n0230Table 25 Analytical MethodsTable 25 Analytical Methods - Cont'dBibliography - ufc_4_832_01n0233References - ufc_4_832_01n0234Hand BooksNavy department IntructionsOther Goverment Documents and PublicationsNon-Goverment Publications - ufc_4_832_01n0238American Petroleum Institute (API)Authored PublicationsPresentationsGlossary - ufc_4_832_01n0242Glossary - Cont'd - ufc_4_832_01n0243Glossary - Cont'd - ufc_4_832_01n0244Standardization Document Improvement Proposal - ufc_4_832_01n0245